Floor repair part 1 starts with fixing that hole underneath the driver side bench seat. With every pothole I felt my butt sink closer to the asphalt. This was the number 1 metal work repair on my list. Thank goodness for good friends with good tools who are willing to teach on the fly. That being said, I take no credit for any labor on this repair, but I learned a lot along the way and am ready to try my hand at it on the next job. (oh, there will be a few learning experiences along the way.)
Removing the bench seat was no problem. Turns out, there were only 2 of the 8 bolts holding the thing down. That being said, I'm very very lucky to not have had any sort of fender bender between buying this car and now.
The driver's side mount was obviously falling through the floor. After removing the seat, we saw that the majority of the "patch" job had consisted of the PO putting some thin tin over a bunch of rotted through floor pans. Not only that, but a lot of the "repair" jobs had cut through body mounts and structural support. If I wasn't looking for an educational experience, it probably be faster and cheaper to find a solid body and just swap the motor and trans, but where's the fun in that?
After cutting out the rusted out bits and welding a support brace to the frame (you can see a hockey puck used as a bushing in this picture) everything is painted in enamel to help resist rust formation in between this metal and the repair patch.
Luckily, Jr has a well stocked garage and his metal brake came in handy for forming that slight bend between the seat mount and the rocker panel. A lot of hammer work and smaller piece metal welds created the dips for the bench to mount in. It's basically a replica of the stock passenger side. I witnessed some excellent metal work and learned some tips for future work. Metal patch is just tack welded in on the rocker since we're going to be replacing those and the floor pan in the near future.
Repair patch is installed and sprayed with enamel rattle can. I figured we might as well install the seat belts while we had the tools at hand and the bench seat out. Now, I'll feel a lot more comfortable when the wife wants to go for a ride with me.
Finished product. Edges temporarily sealed with duct tape until the next metal repair job. Both rocker panels are botched jobs. Someone decided to replace the stock panels with rockers from a different vehicle, cutting out structural supports in the process. That's all for another day...I'm stoked with where she's at now.